Uncovering the Value of Used Forklifts: Solutions for Material Handling Needs

Used forklifts offer a cost-effective solution for businesses seeking reliable material handling equipment without breaking the bank. In this article, we'll delve into the benefits, considerations, and applications of used forklifts, shedding light on why they are valuable assets for companies in various industries.

What is a used forklift?

A used forklift is a previously operated powered industrial truck used to lift and move materials. Buyers should evaluate its capacity, condition, hours, maintenance history, and application before purchasing.

How We Evaluate Used Forklifts

At Boom & Bucket, we evaluate used forklifts based on application, rated capacity, load center, lift height, mast configuration, operating hours, power source, attachments, maintenance history, mechanical condition, and overall value.

For used machines, we look beyond appearance and consider the condition of critical components such as the mast, forks, hydraulics, powertrain, tires, brakes, steering, and safety equipment. We also recommend verifying model-specific specifications and capacity information using manufacturer documentation.

Our approach combines equipment specifications, practical application, condition, maintenance considerations, and total ownership costs to help buyers make informed used-equipment decisions.

The Benefits of Used Forklifts:

Cost Savings: One of the primary advantages of purchasing a used forklift is the significant cost savings compared to buying new equipment. Used forklifts are available at a fraction of the cost of their new counterparts, making them an attractive option for businesses operating on a budget.

Immediate Availability: Unlike new forklifts, which may require lead time for manufacturing and delivery, used forklifts are readily available for immediate purchase. This allows businesses to quickly acquire the equipment they need to meet their material handling demands without delay.

Proven Performance: Many used forklifts have a track record of reliable performance in previous operations. By choosing a reputable seller and thoroughly inspecting the equipment, businesses can secure a used forklift with proven durability and functionality.

Flexibility: Used forklifts come in various makes, models, and configurations, providing businesses with flexibility to choose the equipment that best suits their specific material handling requirements. Whether it's a warehouse, distribution center, or manufacturing facility, there's a used forklift available to meet the needs of any operation.

Reduced Depreciation: Unlike new equipment, which depreciates rapidly in value, used forklifts have already experienced the bulk of their depreciation. This means that businesses can potentially recoup a larger portion of their investment when it comes time to resell the equipment in the future.

Considerations When Buying Used Forklifts:

Equipment Condition: Thoroughly inspect the used forklift for signs of wear and tear, including the condition of the engine, transmission, hydraulics, and tires. Pay attention to any leaks, unusual noises, or operational issues that may indicate underlying problems.

Maintenance History: Request maintenance records for the used forklift to assess how well it has been cared for and anticipate any potential maintenance or repair needs. A well-maintained forklift is more likely to offer reliable performance over the long term.

Seller Reputation: Choose a reputable seller with a track record of honesty, transparency, and customer satisfaction. Research online reviews, testimonials, and references to ensure you're dealing with a trustworthy seller who stands behind their products.

Warranty and Support: Inquire about any available warranty coverage or support services offered by the seller. While used forklifts may not come with the same warranty as new equipment, some sellers may offer limited warranties or aftermarket support options for added peace of mind.

Fit for Purpose: Consider your specific material handling needs and ensure the used forklift is suitable for the tasks it will be required to perform. Take into account factors such as lifting capacity, mast height, and maneuverability to ensure the forklift meets your operational requirements.

Applications of Used Forklifts:

Warehousing and Distribution: Used forklifts are commonly used in warehouses and distribution centers for loading, unloading, and transporting goods and materials within the facility.

Manufacturing: In manufacturing facilities, used forklifts play a vital role in moving raw materials, work-in-progress inventory, and finished products throughout the production process.

Retail and Wholesale: Retail and wholesale businesses utilize forklifts for handling and organizing inventory in storage areas, backrooms, and loading docks, facilitating efficient inventory management and order fulfillment.

Construction: In construction settings, used forklifts are employed for transporting materials such as lumber, concrete blocks, and equipment around the job site, improving productivity and streamlining workflow.

Shipping and Logistics: Used forklifts are essential in shipping and logistics operations for loading and unloading cargo from trucks, containers, and railcars, ensuring timely and efficient movement of goods in transportation hubs and ports.

Forklift Capacity & Load Center

Forklift capacity is the maximum load a machine can safely lift under specified conditions. Load center refers to the horizontal distance from the fork face to the load's center of gravity.

A forklift's rated capacity can change depending on:

1. Load weight

2. Load center

3. Lift height

4. Mast configuration

5. Attachments

6. Load dimensions

Never select a used forklift based only on its advertised tonnage. Check the manufacturer's data plate and rated capacity for the exact configuration.

Mast Types & Lift Height

The mast determines how high a forklift can raise its load and how much overhead clearance is required.

Common configurations include:

1. Simplex: Basic lifting configuration.

2. Duplex: Provides greater lift height than a simplex mast.

3. Triplex: Offers greater height and can provide useful free lift in some applications.

4. Quad mast: Designed for applications requiring substantial lift height.

When comparing used forklifts, consider maximum lift height, lowered mast height, free lift, building clearance, rack height, and load capacity at the required height.

Used Forklift Inspection Checklist

Before purchasing, inspect the forklift systematically.

Structural Components

1. Inspect the frame for cracks or damage.

2. Check the overhead guard.

3. Examine the mast and carriage.

4. Inspect forks for excessive wear, cracks, or bending.

Hydraulic System

1. Check cylinders, hoses, fittings, and connections for leaks.

2. Test lifting and lowering functions.

3. Look for jerky or unusually slow movement.

Powertrain

1. Check engine performance or battery condition.

2. Listen for unusual noises.

3. Look for fluid leaks.

4. Review service records and operating hours.

Steering, Brakes & Tires

1. Test steering response.

2. Check service and parking brakes.

3. Inspect tires for excessive wear or damage.

Safety Equipment

1. Check the seat belt or restraint system.

2. Test warning devices and lights.

3. Verify that safety controls function correctly.

4. Confirm the capacity/data plate is present and legible.

Whenever possible, perform a controlled operational test before purchase.

Used Forklift Costs & Total Ownership

The purchase price is only one part of the cost of owning a used forklift.

Consider:

Purchase price + transportation + immediate repairs + maintenance + fuel/energy + tires + battery costs + attachments + downtime

A lower-priced forklift may become more expensive if it needs major hydraulic, transmission, engine, battery, tire, or mast repairs.

For better buying decisions, compare total ownership cost and expected productivity, not just the initial purchase price.

Common Problems, Maintenance & Safety

Common Used Forklift Problems

Watch for:

1. Hydraulic leaks

2. Worn forks

3. Damaged mast chains

4. Cylinder problems

5. Tire wear

6. Brake issues

7. Steering problems

8. Transmission or engine problems

9. Battery degradation

10. Damaged safety equipment

Maintenance

Follow the manufacturer's maintenance schedule and regularly inspect:

1. Engine or battery

2. Hydraulic fluid and components

3. Mast and chains

4. Forks and carriage

5. Tires

6. Brakes

7. Steering

8. Safety systems

Safety

Operators should be properly trained and follow the manufacturer's operating instructions and applicable workplace regulations. Never exceed the forklift's rated capacity, bypass safety systems, or operate a machine with a serious structural or mechanical defect.

Frequently Asked Questions

Is buying a used forklift worth it?

Yes, a used forklift can provide excellent value when its specifications, condition, maintenance history, and ownership costs match the intended application.

How many hours is too many for a used forklift?

There is no universal hour limit. Operating hours should be evaluated alongside machine age, duty cycle, maintenance history, and component condition.

What should I check before buying a used forklift?

Inspect the mast, forks, hydraulics, tires, brakes, steering, powertrain, safety equipment, data plate, and maintenance records.

What forklift capacity do I need?

Choose capacity based on your heaviest load, load center, lift height, attachment, and operating conditions.

Are electric forklifts better than diesel forklifts?

Neither is universally better. Electric forklifts can be advantageous indoors, while diesel forklifts are commonly suited to demanding outdoor applications.

What is the most important forklift specification?

Rated capacity is critical, but load center, lift height, mast configuration, power source, tires, and attachments should also be evaluated.

Conclusion

Used forklifts offer a cost-effective and practical solution for businesses in need of reliable material handling equipment. With their affordability, immediate availability, and proven performance, used forklifts are valuable assets that can enhance operational efficiency and productivity across various industries. By carefully considering factors such as equipment condition, maintenance history, and seller reputation, businesses can confidently invest in used forklifts that meet their material handling needs and deliver long-term value.